Spring Steels

Size and Conditions of Supply

Spring Steels

Conditions of Supply Shapes Sizes
Hot Rolled Flat (W x T) 50 x 5 mm - 125 x 34 mm
Hot Rolled Round 5.5 - 250 mm
Drawn Round 5 - 50 mm
Peeled and Ground Round 5 - 100 mm

 

Edge Radius
Flats can be supplied with an edge radius "R" which is equal to either "T" or "T/2", where "T" is equal to thikeness.

General Length
We cater to orders in standard and specific length.
  • Standard length 4 to 6 meters with 10% shorts down to 1 meter.
  • Customer's specific lengths with tolerance + 50/-0mm.
  • Straightness
    Bars hot rolled 3 mm/mtr (max) & hot rolled & machine straightened 1 mm/mtr (max)

    Quality
    Surface Condition: ON visual inspection, surface is free from harmful defects. eg. Crack, lap, fold, scratch, roll/passmarks, pits etc

    Decarburization
      Full Partial Total
    Flats (upto 80 x 13) Nil 0.15 0.15 mm (max)
    Flats (above 80 x 13) 0.03 0.25 0.25 mm (max)
    Hot Rolled Round   0.8% of the size (max) 0.8% of the size (max)

    Grain Size
    5.8 (As per ASTME-112)

    As Rolled Hardness
    310 BHN (max)

    Inclusion Rating
    As per IS-4163/ASTME-45 THIN: 2.5 A, B, C, D max
    Heavy: 1.5 A, B, C, D max
    As per JIS G-0555 %dA - 0.15 max
    %dB + dC - 0.10max
    %d Tot - 0.20 max

    Delivery Conditions
    All bundles tied with/strapping at 3/4 places.
    Approx. bundle weight: 2MT. max
    Grade/HT. No. Identification :By painted colour code and Heat number writter on each bundle / bar

    Dimensional Tolerances
    Width Range (mm) Tolerance (mm) (+/-) Tolerance (mm)
    Width(W) Thickness(T) Concavity (+max) for
        <=10 >10 T<=10 T>10
    40-50 0.30 0.15 - 0.15 0.15
    51-75 0.50 0.15 0.20 0.15 0.20
    76-100 0.70 0.20 0.25 0.20 0.20
    101-125 0.90 0.25 0.40 0.30 0.40

    Rounds (Hot Rolled)
    Size (mm Dia) Tolerance (mm)
    Over Upto & Including Tolerance (Dia) Tolerance (Out of Round)
    - 12 +/- 0.18 0.25
    12 15 +/- 0.18 0.25
    15 22 +/- 0.20 0.30
    22 25 +/- 0.24 0.35
    25 28 +/- 0.25 0.40
    28 31 +/- 0.28 0.45
    31 34 +/- 0.30 0.50
    34 38 +/- 0.36 0.60
    38 50 +/- 0.40 0.60
    50 64 +0.8 / -0 0.80
    64 80 +1.20 / -0 0.80
    80 89 +1.20 / -0 0.80
    89 100 +1.60 / -0 1.20

    Rounds (Bright Bars)
    Size (mm Dia) Tolerance on Dia (mm)
    Over Upto & Including Cold Drawn Peeled / Turned Centreless Ground
    - 10 +0 / -0.09 - +0 / -0.036
    10 18 +0 / -0.11 +0 / -0.11 +0 / -0.043
    18 30 +0 / -0.013 +0 / -0.013 +0 / -0.052
    30 50 +0 / -0.16 +0 / -0.16 +0 / -.0.62

    Fatigue Guaranteed Spring Steels
    KJ Steels, a pioneer in making Spring Steel, has come up with products in this category , which ensure the required fatigue life to springs used in vehicles, in the most demanding situations.

    The salient features of these products are:
  • Use of virgin inputs in steel making such as DRI, Pig Iron which are free from undesirable tramp elements
  • Carefully planned, steel making refining vacuum degassing and casting processes.
  • Well controlled reheating and rolling process.
  • Closely monitored cooling parameters of rolled products
  • Thorough inspection and testing.
  • Proper packing, stacking and storage for dispatch
  • Wide size range
  • Grade Chemistry
    c Mn p s Si Cu Cr Ni Mo V Al B Nb
    50CrV4 0.47-0.55 0.70-1.10 0.035 Max 0.035 Max 0.15-0.40 0.25 Max 0.90-1.20 - - 0.10-0.20 0.040 Max - -
    51CrMoV4 0.48-0.55 0.70-1.10 0.030 Max 0.030 Max 0.15-0.40 0.25 Max 0.90-1.20 - 0.15-0.25 0.07-0.12 0.040 Max - -
    51Crv4 0.48-0.55 0.85-1.10 0.020 Max 0.020 Max 0.25-0.40 0.25 Max 0.95-1.20 0.20 Max 0.06 Max 0.10-0.20 0.015-0.040 - -
    51CrV4-Nb 0.50-0.55 0.90-1.10 0.015 Max 0.015 Max 0.15-0.40 0.25 Max 0.95-1.20 0.40 Max 0.06 Max 0.07-0.14 0.015-0.025 - 0.0600
    5Cr4Mo2V 0.48-0.56 0.70-1.10 0.025 Max 0.025 Max 0.15-0.40 - 0.90-1.20 - 0.15-0.25 0.07-0.12 - - -
    52CrMoV4 0.48-0.56 0.70-1.10 0.015 Max 0.015 Max 0.15-0.40 - 0.90-1.20 - 0.15-0.25 0.07-0.12 - - -
    55Cr3 0.50-0.60 0.60-0.80 0.035 Max 0.035 Max 0.10-0.35

    0.25 Max

    0.60-0.80 - - - 0.040 Max - -
    55si7 0.50-0.60 0.80-1.00 0.025 Max 0.025 Max 1.50-2.00 0.25 Max 0.25 Max - - - - - -
    60Si7 0.55-0.65 0.80-1.00 0.025 Max 0.025 Max 1.50-2.00 0.25 Max 0.25 Max - - - - - -
    60SiCr7 0.55-0.65 0.70-1.00 0.045 Max 0.045 Max 1.50-1.80 0.25 Max 0.20-0.40 - - - 0.40 Max - -
    65Si7 0.60-0.70 080-1.00 0.025 Max 0.025 Max 1.50-2.00 - 0.25 max - - - - - -
    54SiCr6 0.50-0.59 0.50-0.80 0.03 Max 0.030 Max 1.20-1.60 - 0.50-0.80 - - - - - 0.1000
    BS                          
    EN45A 0.55-0.65 0.70-1.00 0.050 Max 0.050 Max 1.70-2.00   0.25 Max - - - - - -
    ASTIM           0.25 Max       - 0.40 Max - -
    SAE5160 0.56-0.64 0.75-1.00 0.035 Max 0.040 Max 0.15-0.30 - 0.70-0.90 - - -   - -
    SAE5160H 0.55-0.65 0.65-110 0.035 Max 0.035 Max 0.15-0.30 0.25 Max 0.60-1.00 - - - 0.040 Max - -
    SAE51B60H 0.55-0.65 0.65-1.10 0.035 Max 0.040 Max 0.15-0.30 0.25 Max 0.60-1.00 - - - 0.040 Max 0.0005 Min -
    SAE9254 0.51-0.59 0.60-0.80 0.035 Max 0.040 Max 1.20-1.60 0.25 Max 0.60-0.80 - - - 0.040 Max - -
    SAE9261(M) 0.55-0.65 0.70-1.00 0.050 Max 0.050 Max 1.80-2.20 0.25 Max 0.10-0.25 0.35 Max 0.10 Max - 0.40 Max - -
    JIS           0.35 Max     - 0.10 Max -    
    SUP6 0.56-0.64 0.70-1.00 0.35 Max 0.35 Max 1.50-1.80 0.25 Max 0.25 Max - - - 0.040 Max - -
    SUP7 0.55-0.65 0.70-.10 0.35 Max 0.35 Max 1.80-2.20 0.25 Max 0.25 Max - - - 0.040 Max - -
    SUP7C 0.58-0.64 0.80-1.00 0.30 Max 0.30 Max 1.90-2.20 0.25 Max 0.10-0.20 - - - 0.040 Max - -
    SUP7N 0.65-0.63 0.80-1.00 0.35 Max 0.35 Max 1.90-2.20 - 0.10-0.20 - - - 0.040 Max - -
    SUP9 0.52-0.60 0.65-0.95 0.35 Max 0.35 Max 0.15-0.35 0.15 Max 0.65-0.95 - - - - - -
    SUP9A 0.56-0.64 0.65-0.95 0.35 Max 0.35 Max 0.15-0.35 0.25 Max 0.70-1.00 - - - - - -
    SUP8H 0.52-0.60 0.65-0.95 0.35 Max 0.35 Max 0.15-0.35 0.25 Max 0.65-0.95 - - - 0.040 Max - -
    SUP9M 0.55-0.60 0.75-0.90 0.30 Max 0.30 Max 0.15-0.35 0.30 Max 0.70-0.90 - - - 0.040 Max - -
    SUP9N 0.56-0.60 0.80-1.00 0.30 Max 0.30 Max 0.15-0.35 0.25 Max 0.80-1.00 - - - 0.020 Max - --
    SUP11A 0.56-0.64 0.70-1.00 0.35 Max 0.35 Max 0.15-0.35   0.70-1.00 - - -   0.0005 Min -
    SUP12 0.51-0.59 0.60-0.90 0.30 Max 0.30 Max 1.20-1.60 0.25 Max 0.60-0.90 - - - 0.040 Min - -